1.Pre-Use Inspection

·  Webbing:

o Look for cuts, frays, burns, holes, or chemical damage.

o If you see broken stitching or exposed fibers, do not use.

·  Ratchet Mechanism:

o Check for rust, cracks, or bent handles.

o Ensure gears move smoothly when you open/close it.

·  Hooks & End Fittings:

o Make sure hooks are not bent, cracked, or worn thin.

o Anchor points should be strong metal, not plastic or weak surfaces.

2.Understand Capacity

·  WLL (Working Load Limit):

o Found on the strap tag. Example: WLL 2,500 daN (≈2,500 kg).

o This is the maximum safe load — never exceed it.

·  BS (Breaking Strength):

o Usually 3x the WLL.

o Safety Factor ensures strap won’t break under rated use.

·  Rule of Thumb:

o 25mm (1") straps = light items (luggage, small equipment).

o 35mm (1.5") straps = medium loads (appliances, motorcycles).

o 50mm (2") straps = heavy cargo (pallets, vehicles).

3.Correct Loading

·  Flat Strap Placement:

o Strap should lie flat across cargo. No twists or knots.

·  Protect Edges:

o Use plastic or metal corner protectors when strapping over sharp edges.

·  Safe Environment:

o Do not place strap where it touches hot exhaust, rotating wheels, or chemical

containers.

4.Tensioning the Strap

1. Hook both ends onto secure anchor points.

2. Thread strap through ratchet spool from bottom side.

3. Pull slack by hand until tight.

4. Ratchet:

o Pump handle up and down to tighten.

o Watch cargo — stop once strap is firm and load does not shift.

5. Do NOT overtighten:

o Can crush boxes, bend metal, or overstress strap.

5.Securing the Ratchet

·  Close ratchet handle fully until it clicks into locked position.

·  Strap should not loosen when handle is closed.

·  Tie off or tuck excess webbing (to prevent wind flapping).

6.On the Road / After Use

·  First Check: Stop after 15–30 minutes of driving and recheck strap tension.

·  Long Trips: Inspect straps at every stop.

·  Unloading: Pull release lever, open handle 180°, pull strap free.

·  Storage: Roll straps neatly and store in a dry, shaded place.

· Replacement Rule: Any strap with damage or missing label must be replaced

immediately.

✅ Quick Safety Reminders

·  Always wear gloves when handling ratchet straps (prevents cuts and pinches).

·  Never use a strap as a lifting sling (they are for tie-down only).

·  Use multiple straps for heavy or irregular cargo.